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Nyob rau hauv kev kho mob consumables, manufacturing ntawmpov tseg punctureCov khoom siv teeb tsa sawv cev rau qhov kawg ntawm kev kho mob cov cuab yeej ua tiav. Nws tsis yog "ib qho-cov khoom siv yas", tab sis yog qhov siab -kawg tsim cov saw hlau uas sib xyaw ua haujlwm siab- cov hlau ua tiav, kev kho saum npoo av, kev txhaj tshuaj molding, thiab kev huv huv. Kev tsim ntawm txhua pawg ntawm cov khoom tsim nyog yog kev xyaum ua yeeb yam thiab kev tshawb fawb uas ua raws li kev ua tiav hauv cov ntsiab lus me ntsis.

Theem 1: Precision forming thiab ua cov kav hlau

Cov txheej txheem tsim khoom pib nrog kev kho mob tshwj xeeb hlau tubing. Noj 316L stainless hlau los yog L605 cobalt-chromium alloy ua piv txwv, cov khoom siv raw cov raj ua ntej yuav tsum tau ua cov txheej txheem tshwj xeeb ncab thiab polishing kom ua tiav daim iav-zoo li ua ntej- cov nyhuv ci ntsa iab, uas yog lub hauv paus rau tom ntej siab - qhov chaw zoo. Cov tub ntxhais machining yog ua tiav ntawm lub tshuab dhos zawv zawg. Hom tshuab no muaj kev txawj ntse ntawm kev ua haujlwm slender ncej, thiab ib qho kev teeb tsa tuaj yeem ua tiav ntau yam txheej txheem xws li tig, milling, thiab drilling, kom ntseeg tau tias coaxiality siab heev. Rau ib lub sijhawm - cov khoom siv puncture lub sijhawm, qhov nyuaj tseem ceeb nyob hauv kev ua haujlwm ntawm ntau lub qhov thiab qhov zawj ntawm ob qhov kawg, tshwj xeeb tshaj yog deburring. Yog hais tias cov burrs ntau tshaj 0.01 ntiv tes, lawv yuav khawb cov ntaub so ntswg los yog cov cuab yeej. Cov tuam txhab ua lag luam, xws li cov khoom siv xws li Citizen Cincom L12-1M7 los ntawm Nyiv, muaj qhov zoo dua hauv kev sib koom ua ke hauv online deburring muaj nuj nqi. Hauv qhov thib ob tom ntej tom qab drilling thiab milling lub qhov, cov cuab yeej tshwj xeeb lossis cov txheej txheem tuaj yeem tshem tawm tam sim ntawd cov burrs tsim thiab puag ncig ntawm cov npoo, ua tiav "kev ua tiav raws li smoothness," kom ntseeg tau qhov smoothness thiab kev nyab xeeb ntawm cov khoom los ntawm qhov chaw.

Theem Ob: Kev Kho Hniav thiab Kev Tu Kom Zoo Rau "Tus Ntsuj Plig"

Cov khoom siv hlau machined yuav tsum tau ua ob txoj kev txhim kho tseem ceeb: electrolytic polishing thiab ultrasonic tu. Electrolytic polishing is an electrochemical process that selectively dissolves the microscopic protrusions on the metal surface, making the surface smoother and brighter, and forming a dense passivation film, significantly enhancing corrosion resistance. Qhov no yog ib qho tseem ceeb tshwj xeeb rau cov khoom uas nkag mus rau hauv kev sib cuag nrog tib neeg cov ntaub so ntswg thiab kua. Tom qab ntawd, kev tu ultrasonic siv siab - zaus lub suab nthwv dej los ua kom suav tsis txheeb cov npuas me me hauv cov tshuaj ntxuav. Qhov cuam tshuam los ntawm kev tawg ntawm cov npuas no tuaj yeem nkag mus rau qhov feem ntau feeb crevices thiab qhov ntawm qhov chaw (tshwj xeeb tshaj yog nyob rau hauv lub tes tsho), kom huv si tshem tawm cov txheej txheem residues xws li roj thiab hlau hais, uas yog dhau mus txog ntawm ib txwm tu txoj kev, kom ntseeg tau qhov kawg huv si ntawm cov khoom.

Theem 3: Txhaj Txhaj Moulding thiab kev koom ua ke ntawm cov khoom yas

Cov khoom siv yas ntawm ib qho - lub sij hawm tho cov khoom siv, xws li cov tho lub khob hliav qab thiab lub sealing valve, feem ntau yog ua los ntawm kev txhaj tshuaj molding. Rau lub pob tshab ntawm lub qhov muag piercing cone, optical - qib polycarbonate (xws li Lexan HP1) feem ntau yog siv los ua cov khoom siv. Cov txheej txheem no yuav tsum muaj qhov siab tshaj plaws ntawm cov pwm thiab kev tswj xyuas nruj ntawm cov txheej txheem txhaj tshuaj molding (kub, siab, sijhawm). Nws yog ib qho tsim nyog los xyuas kom meej tias cov khoom tsis muaj shrinkage, tsis muaj cov cim ntws, tsis muaj npuas, thiab tsis muaj impurities los lav nws qhov zoo tshaj plaws optical transparency, tso cai rau cov kws kho mob kom pom tseeb thiab tsis pom kev thaum lub sij hawm tho qhov txheej txheem. Qhov tseem ceeb tshaj, ntau yam khoom siv yuav tsum ruaj khov ua ke nrog cov hlau nrog cov yas (xws li kev sib txuas ntawm lub raj thiab lub rooj zaum ntawm lub rooj zaum yas). Qhov no yog ua tiav los ntawm kev txhaj tshuaj molding: cov txheej txheem hlau tau muab tso rau hauv pwm, thiab tom qab ntawd cov yas molten yog txhaj ib ncig ntawm lawv, txias, thiab ob qho tib si ua ib qho, nrog kev ruaj ntseg thiab zoo sealing kev ua tau zoo.

Kauj Ruam 4: Qhov Zoo Ib Yam "Zero-Kev Ua Siab ntev" Kev Zoo Siab Thoob Ntiaj Teb

Kev tsim cov khoom siv siab - kawg cov khoom siv puncture suav nrog kev tswj xyuas kom zoo rau txhua kauj ruam, tsis yog nyob rau theem kawg tshuaj ntsuam. Qhov no yog ua piv txwv los ntawm kev coj noj coj ua "zero-tolerance": qhov kev ntshai ntawm cov khib nyiab hauv lub raj tau ua rau muaj kev lav phib xaub ntawm kev tu ultrasonic thiab phau ntawv endoscopy tshuaj xyuas; cov kev cai nruj rau qhov loj me cia siab rau kev rov xyuas dua uas siv siab - precision calipers thiab ob- qhov ntsuas qhov ntsuas qhov ntsuas; thiab kev txheeb xyuas ntawm kev ua haujlwm tau ua tiav los ntawm kev simulated airtightness tests thiab smoothness tests ntawm lub ntsuas ntsuas. Ib qho khoom lag luam tuaj yeem dhau ntau tshaj li rau qhov kev tshuaj xyuas tshwj xeeb los ntawm cov khoom siv raw mus rau qhov chaw tsim khoom. Nws yog qhov tseeb lub tswv yim ntawm kev tswj hwm zoo raws li qhov tseem ceeb ntawm cov txheej txheem tsim khoom, tsis yog "kev kuaj xyuas," uas ua kom ntseeg tau tias txhua yam khoom siv puncture tsim yog kev ntseeg siab thiab sib xws.

Los ntawm qhov no, nws tuaj yeem pom tau tias kev tsim cov saw hlau ntawm cov khoom siv pov tseg pov tseg yog cov kab kev lag luam niaj hnub uas muaj kev sib koom ua ke ntawm ultra-txheej txheej txheem thev naus laus zis, cov ntaub ntawv tshwj xeeb kev tshawb fawb, thiab kev tswj hwm zoo ntawm cov cuab yeej siv kho mob. Nws tus nqi yog qhov tseeb nyob rau hauv cov khoom siv tes ua zoo nkauj thiab kev nrhiav kev tsis txaus ntseeg ntawm kev ua tiav hauv cov feem ntawm ib millimeter.